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103 series

For some years, we have made the Model 101 splicer which is a very simple but powerful product, designed for the carpet business..   The 101 has some new features which make it unusually powerful, and economical in use.   However, the Model 101 has a very simple manual cutting system, and some users expressed a wish for automatic cutters.

The Model 103 is the outcome of work undertaken to meet this customer need.   The result is a splicer which is vastly more flexible than its predecessors, the old-style 400 and 500 series, and rather more subtle in its operation than the Model 101.
 
Like the Model 101, 103 Series splicers make a joint of the “ends-together” form.   This type of splice does not have as good an appearance as a splice of the “ends-opposed” form.   “Tails” are visible in each joint.   However, the splice is much quicker to make, and is usually completely satisfactory for carpet processes, such as tufting, Wilton and Axminster weaving.


All of the Model 103 series of splicers have a modular construction.   Each has a common base unit.    Parts are added to the base unit, to make up the complete splicer assembly as needed.     Should it be necessary, the user may take advantage of this modular design, and can convert one form of 103 splicer into another in a few minutes.

The splice is made in three stages:

Take both yarns together, and place them through the splicer body.

 Align the yarns so that they pass through the integral cutter blades.   Press the trigger.

The splice emerges from the splicer


All 103 splicers have a simple straight-line string-up.

All 103 splicers have an unusually simple and strong construction;  it resists damage in service better than most splicers on the market.   Simple construction leads to simple maintenance;  the splicer in its basic form can be completely dismantled and re-assembled in about twenty minutes.       

The splicers contain some new and patented technology, and need a smaller range of splicing chambers than splicers of earlier generations.    Unlike many competitors, the splicer can join S-twist or Z-twist yarns without any modification;  it can even splice S-twist and Z-twist  together  or can splice flat yarn to high-twist such as tyre cord.

The 103 family consists of twelve models:

 
MODEL
Description
Handle configuration
 
   
 
1
103 H
Portable, hand held
Long
2
103 S
Fixed
Short
3
103 B
Moveable, rail mounted
Short
 
   
 
4
103 HW
Portable, hand held, and with hanger
Long
5
103 SW
Semi-fixed, removable from hanger
Short
6
103 BW
Moveable, rail mounted, with hanger
Short
 
   
 
7
103 H RHC
As 103 H, but with right-hand cut modification
Long
8
103 S RHC
As 103 S, but with right-hand cut modification
Short
9
103 B RHC
As 103 B, but with right-hand cut modification
Short
 
   
 
10
103 HW RHC
As 103 HW, with right-hand cut modification
Long
11
103 SW RHC
As 103 SW, with right-hand cut modification
Short
12
103 BW RHC
As 103 BW, with right-hand cut modification
Short
 
   
 

Typical applications (all models)

Splice format
Ends-together
 
 
Typical applications
Carpet weaving
 
Carpet tufting
 
Upholstery
 
Fancy yarns
 
Difficult twist direction applications (S twist to Z twist)
 
 
Yarns
Synthetic continuous filament
 
Synthetic staple
 
Wool worsted
 
Wool/synthetic
 
Wool
 
 
Yarn count, small splicing chamber
Nm 10 to Nm 200
Yarn count, standard splicing chamber
Nm 1.5 to Nm 10
Yarn count, large splicing chamber
Nm 0.7 to Nm 1.5
 
 
Yarn twist direction
Any twist level, any twist direction, no modification needed.